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Development of ceramic additive manufacturing: process and

Ceramic additive manufacturing (C-AM) is highlighted as a technology that can overcome the inherent limitations of ceramics such as processability and formability. This process creates a structure by slicing a 3D model and stacking ceramic materials layer-by-layer without mold or machining. C-AM is a technology suitable for the era of multiple …

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Refractories Recycling refractories

processing/sorting equipment supply, logistics, marketing and purchasing. Key trends to monitor: r More and improved automation ... r Research in refractory additives, such as microsilica, to improve the performance of products based on refractory SRM; r Development of pelletisation of refractory SRM fines for use in other applications, such …

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Special Issue "Design, Manufacturing, and Properties of Refractory

Special Issue Information. Dear Colleagues, Refractory materials are strategic materials taking into account the fact that they enable the production of strategic building materials, such as steel, cement, or glass. Additionally, they ensure safe human work and eco-friendliness.

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Materials, Metallurgy, Metalcasting & Machine Industry Events …

Refractory Materials and Additives, Machinery, Mold and Tools for Ceramics Production, Forming and Casting Equipment. May 9-12, 2024, Jakarta, Indonesia 11th Metal Expo Osaka 2024 Highly-functional Alloys, Metals, Metalworking Equipment, Evaluation / Testing / Analysis Technology, Recycling.

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Refractory Metals: Properties, Types and Applications

Refractory metals also have high density and are chemically inert. Their high melting points give way to powder metallurgy as the choice for manufacturing different components.. A few of the most common applications for refractory metals include wire filaments, tools, chemical vessels within corrosive atmospheres and casting molds. With …

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5 Things to Consider When Choosing a Refractory Lining

Refractories used to line thermal equipment must have proper insulating properties to reduce the steel skin temperatures to acceptable levels, usually well below 300°F. The use of multi-component linings, which employ a dense refractory material at the hot face with an insulating refractory or ceramic-fiber board or blanket behind it, is …

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Avoid Costly Refractory Repairs with Proper …

Without refractories – the unsung hero of the manufacturing process – it would be impossible to process the raw materials that go into automobiles, chemicals, power-generation equipment, buildings, roads …

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Chemically Bonded Refractories

Chemical Bonding. Reference to a chemically bonded refractory made as early as 1905 and claimed that a valuable refractory lining could be made by "mixing such substances as magnesite, chromite, etc. with sodium silicate and calcium chloride.". Unfired refractory brick was mentioned by MacCallum and chemically bonded brick by …

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11.5 Refractory Manufacturing

11.5 Refractory Manufacturing 11.5.1 Process Description1-2 Refractories are materials that provide linings for high-temperature furnaces and other processing units. Refractories …

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Refractories, Properties and Application of

refractories. Their output and varieties developed rapidly, accounting for about 38% of the total output of refractories in China. (3) Special refrac-tories. They adapted to the development of mod-ern metallurgical technology, atomic energy, and aerospace technology. (4) A series of fiber light-weight refractories, mainly refractory fiber mate-

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Online courses

Introduction to Glass Properties. This 6 day (18 hour) course combines live online lectures and laboratory demonstrations and addresses most of the significant properties of glass, both theoretically and experimentally. Available as a pre-recorded course. Learn more here.

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Latest Developments in Manufacturing and Recycling of …

This special topic on refractory metals and materials focuses on recent advances in overcoming process challenges or improving material performance. The …

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Refractory & Steelmaking

Due to its excellent corrosion resistance, refractory grade fused magnesia is used in high wear areas in steel making, eg, basic oxygen and electric arc furnaces, converters and ladles. Ultra high purity (>99 per cent MgO) grades have been used in high-tech applications such as optical equipment, nuclear reactors and rocket nozzles.

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ACerS Certificate Program

The ACerS Learning Center Certificate Program puts you in the driver's seat. Our three certificate tracks offer a selection of courses for you to customize your learning journey for the skills you need to advance in your job. Each course is taught by a leading expert in the field. We have recruited leading experts in the ceramics and glass ...

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Refractory Fundamentals

Course description. This course is an introduction to the field of refractory technology. It first addresses the basic aspects of solid-state chemistry and physics necessary to understand refractories. Next, each major …

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6K's Refractory Metal 3D Powders Enable Space Applications

6K Additive has announced the commercial scale production of refractory metal powders for 3D . Refractory metals are a group of metals on the periodic table with the distinct quality of an ...

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Refractories

At Mayerton, we manufacture and supply consistently high quality refractories and tailor made refractory solutions for the global iron, steel & non ferrous industries. Our comprehensive range of Carbon Bonded refractory products include; Magnesia Carbon (MayCarb), Alumina Magnesia Carbon (MayalCarb), Alumino Silicate Carbon (MayAsc), …

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13 Types of Refractory Materials and Their Applications

Unshaped refractories, composed of refractory aggregates, refractory powder, binder, and additives with certain grain size distribution, have no fixed shapes …

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Flexible Powder Production for Additive Manufacturing of …

The quality and properties of metal powders are essential for powder metallurgical (PM) processes in general and for additive manufacturing (AM) processing routes in particular. Thus, a variety of …

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Researchers Sidestep Cracking in Additive …

Researchers at Johns Hopkins APL have made significant strides in 3D refractory metals, which are highly desirable for applications in extreme environments. Researchers Sidestep Cracking in …

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Effects of phosphate additives on the wetting and corrosion …

Fig. 1 shows the microstructure of the matrix of the two high-chrome refractories. The high-chrome refractory with phosphate additives has better intergranular bonding strength and denser microstructure. The two high-chrome refractory substrates were cut with a low-speed cutting machine into a width of 15 mm and . Wetting behavior

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New Opportunities in Refractory Alloys | SpringerLink

The work herein demonstrates that the advent of economical powder feedstocks and consolidation methods, such as additive manufacturing (AM), effectively …

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Customized Additives Solutions for Low-Cement Castables

The first active compound, Refpac 100, developed in 2015 [1, 2, 3] aims at controlling the installation properties of low-cement castables, which contain microsilica ( Figure 4 ). It is designed for a dosage rate of 1 %, which allows for easy dosing. The main advantages of the compound are related to high and stable performance versus: Figure 4.

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Refractories and Classification of Refractories – IspatGuru

Refractories are expensive, and any failure in the refractories results in a great loss of production time, equipment, and sometimes the product itself. The type of refractories also influences energy consumption and product quality. Hence, the issue of getting refractories best suited to each application is of highest importance.

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Design, Installation, and Maintenance of Refractories

Designing of the refractory lining in any equipment needs the consideration of the following. 4.2 Refractory Selection Criteria. ... The additive type and amount may vary from product to product. The additive gels set the castable within few second [6, 7]. The common additives used are lime, sodium silicate, aluminum sulfate, or sodium ...

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Design of refractory multi-principal-element alloys for high

Refractory multi-principal-element alloys (RMPEAs) exhibit high specific strength at elevated temperatures (T). ... methods like rapid alloy prototyping 31, diffusion-multiples 32, additive ...

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Novel drying additives and their evaluation for self-flowing refractory

Thus, this work investigated the performance of alternative additives to induce faster and safer drying of self-flowing high-alumina refractory castables bonded with calcium aluminate cement (CAC) or hydratable alumina (HA). The following materials were analyzed for this purpose: polymeric fibers, a permeability enhancing compound (RefPac ...

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High Entropy Alloys Manufactured by Additive Manufacturing

2. Additive Manufacturing and High Entropy Alloys. Additive Manufacturing (AM) is a group of technologies that build 3D objects by adding layer-upon-layer of material. With this technology can be obtained parts made in polymer, composites, ceramics, metals and even human tissue [ 15 ].

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(PDF) Improving Corrosion Resistance of Aluminosilicate Refractories

WFM was modified using different 2-wt.% of non-wetting additives (NWAs), such as BaSO4, CaF2, Secar ® 71 cement and wollastonite to improve their performance when in contact with molten Al-Mg ...

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